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Henderson County, KY
 
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The purpose of this chapter is to outline requirements for proper design, construction, and inspection of concrete sidewalks, curb and gutter.
Shall be in accordance with the following specifications and subject to approval by the Engineer.
Shall be constructed of Portland Cement Concrete in accordance with the requirements shown on the plans and the provisions of this specification.
4.2.1. 
Material. Concrete shall have a minimum 28 day compressive strength of 3500 psi. Air-entraining admixture shall be used. No reinforcing steel or wire mesh shall be installed in sidewalks, curbs, or curb and gutter unless directed by the Engineer.
Expansion joint material shall conform to the requirements of KYTC Standard Specifications current edition.
4.2.2. 
Construction Methods. Sidewalk shall be constructed on a prepared, compacted smooth subgrade of uniform density formed by trenching or filling, to the required elevation. Large boulders and ledge rock found in the subgrade shall be removed to a minimum depth of 6 inches below the finished subgrade elevation and the space shall be backfilled with suitable material which shall then be thoroughly compacted.
The forms shall be of either metal or wood and shall be straight, free from warp, smooth-faced, of sufficient strength to support the work during construction, and of a height equal to the depth to the sidewalk or sidewalk apron to be constructed. Wood forms shall have a minimum nominal thickness of 1-1/2 inches. Metal forms shall be of adequate type and shall have a flat top surface. The forms shall be cleaned, well oiled, securely staked, braced, and held to the required line and grade before any concrete is deposited. Sidewalk shall slope 1/4 inch per foot toward the roadway, unless conditions warrant otherwise.
The concrete shall be deposited between the forms on moistened subgrade, shall be struck off to a minimum 4 inch thickness, and shall be worked sufficiently to bring the mortar to the surface. At driveway crossings, sidewalk thickness shall be increased to either nine inches (9") of concrete, or six inches (6") of concrete on six inches (6") of compacted DGA. The surface shall then be made smooth and even by proper means and given a broom finish. All edges shall be rounded with an edging tool to 1/4 inch radius. The surface shall be divided into rectangular panels by means of a jointer having a radius of 1/4 inch and forming a groove not less than 1 inch in depth for the full width of the walk. The length of the panels formed shall not exceed the width of the sidewalk being constructed, unless otherwise specified by the Engineer.
Joints may be sawed at the discretion of the Engineer. Ensure that sawed joints are of uniform width throughout. Use sawing equipment to cut the joint in strict conformity with the required alignment and depth. Do not saw the joints until the concrete has hardened to the extent that tearing and raveling will not occur, but as soon as necessary to preclude random cracking.
When the sidewalk is constructed integral with the curb, ensure that the width and spacing of the joints conform to that in the curb. Round the edges of the sidewalk at all expansion joints with an approved edging tool to a 1/4 inch radius. Install 1/2-inch premolded expansion joint material to the full depth of the sidewalk where the sidewalk abuts any rigid structure or fixture, such as curbs, columns, castings, buildings, and light standards.
When sidewalks cross a driveway, delineate the extent of the sidewalk by jointing as directed by the Engineer.
The developer shall install 1/2 inch premolded full-depth expansion material at intervals not to exceed 40 feet, and where the sidewalk abuts any rigid structure or fixtures such as curbs, columns, castings, buildings, light standards, existing sidewalks or pavements, etc.
Flexible, non-extruding, expansion-contraction joint filler material approved by the Engineer shall be used on all expansion joints. If any type of closed-cell material is used, an elastomeric sealing compound shall be applied to the top surface to seal the joint. Sealing compounds shall be applied in accordance with manufacturer's recommendations, and shall be approved by the Engineer. Zip-strips or other preformed expansion joint materials may only be used with approval of the Engineer.
Sidewalk and aprons shall be cured in the same manner as specified for concrete pavement.
After the concrete has set sufficiently, the developer shall remove the forms and shall backfill the space on each side of the walk. The earth shall be compacted and graded in a satisfactory manner.
All curb and curb and gutter shall be Portland cement concrete. Concrete shall have a minimum 28 day compressive strength of 4,000 psi. Air-entraining admixture shall be used.
4.3.1. 
Subgrade. Subgrade for curb and gutter shall be at least four inches (4") of compacted DGA.
When curb and gutter is constructed prior to establishment of the street subgrade, the curb and gutter subgrade may be compacted by approved methods. The width of the subgrade shall be not less than the width of the curb and gutter plus six (6) inches on each side. No curb and gutter concrete shall be placed until the subgrade has been inspected.
4.3.2. 
Construction. All curbs shall be placed by a continuous pouring (extruding) curb machine with an approved mold and jointed on ten foot (10') centers. Joints shall meet the requirements of Section 4.2.2 above, and may be sawed at the discretion of the Engineer. Where radii, tie-ins or other conditions make extruded curb impractical, curbs may be constructed using forms and methods approved by the Engineer, and shall be finished in a manner that matches adjacent extruded curb.
When indicated on the plans or directed by the Engineer, entrance and drainage openings of the required dimensions shall be formed through the curbing at the designated location. The back of curb and gutter may be depressed as approved by the Engineer to provide vehicle entrance and exit to private property.
Forms shall be removed in not less than 6 hours nor more than 24 hours after the concrete has been placed.
4.3.3. 
Concrete Placement. Moisten prepared subgrade before the concrete is placed. Immediately after placement by machine, the concrete shall be floated to a smooth and consistent surface and lightly broomed.
Reinforcing steel is not normally allowed, but when required by the Engineer, it shall be placed in accordance with the details shown on the plans.
Expansion joints shall not be used except at catch basins or inlets, or as deemed necessary by the Engineer.
4.3.4. 
Concrete Finishing. The top surfaces of the curbs and gutters shall be given a uniform float finish and the edges shall be rounded with an edging tool having a radius of 1/4 inch. All honeycombed areas shall be corrected by filling with mortar, composed of 1/2 mixture by volume of cement and sand. Plastering will not be permitted. The top and face of all curbing shall be finished while the concrete is still green by wetting and rubbing. The face of header curbs shall be finished to the ground line. The concrete shall be finished to a smooth surface, presenting a uniform texture and color and be given a final broom finish. Concrete surfaces within the right of way shall not be stained, stamped or receive other than a broom finish.
4.3.5. 
Protection and Curing. Concrete shall be cured for a period of not less than 7 days after pouring. The method used to provide curing shall be approved by the Engineer. Membrane curing, plastic sheet curing, and wetted burlap curing will be considered satisfactory.
If at any time during the seven (7) day curing period, the air temperature is 40 degrees F. or less, concrete shall be insulated and/or heated as directed by the Engineer to aid curing and to prevent freezing. Protective covering which will protect the surface of freshly placed concrete from rain shall be readily available at the site of the work. Concrete damaged as a result of failure on the part of the developer to adequately protect the concrete from rain or freezing shall be removed and replaced at the expense of the developer.
Ramps for handicapped shall be included in curb and gutter and sidewalk construction as provided by KRS 66.660. All new curbs and all existing curbs which are a part of any reconstruction, within any block which is contiguous to any highway and in which fifty per cent (50%) of the territory is devoted to or zoned for business, commercial, or industrial use, shall be so constructed to enable persons using wheelchairs to travel freely and without assistance. At each cross-walk a ramp with nonslip surface shall be built into the curb so that the sidewalk and street blend to a common level. Such a ramp shall not be less than 48 inches wide. In all ramps there shall be a gradual rounding at the bottom of the slope.
Maximum ramp slope in new construction shall be 1:12, except that in areas where ramps are retrofitted into existing sidewalks, grades of 1:8 for no more than two feet or 1:10 for no more than five feet are permissible. Ramps should provide a minimum four foot square landing area (no more than five percent grade or cross slope) at street level and at other locations as required by ADA Standards. Provide truncated domes or other devices or surface finishes in accordance with ADA Standards.
See Exhibits 4-2 and 4-3 for construction guidelines and details.[1]
[1]
Editor's Note: The Exhibits are included as an attachment to this chapter.