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Henderson County, KY
 
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Table of Contents
Table of Contents
The purpose of this chapter is to outline the requirements for proper storm sewer pipe sizing, construction and inspection.
Storm water facilities shall be designed in accordance with the procedure of the Henderson Water Utility Technical Stormwater Manual. A complete set of design calculations for the storm drainage facilities shall be provided. As per the Stormwater Manual, depths of flow and velocity for various design flows for the storm sewers, culverts and constructed channels proposed shall be provided in tabular form. Plans shall show the location of all streams, swales and springs within the limits of or adjacent to the proposed work.
Pipe for storm sewers shall be circular reinforced concrete pipe, ductile iron pipe, solid wall PVC pipe, or HDPE corrugated pipe (smooth interior wall), as per the requirements of the applicable Technical Stormwater Manual. Joints and pipe bedding shall conform to manufacturer's recommendations. Where a storm sewer crosses or lies within an arterial roadway, or where there is less than twelve inches (12") cover over the pipe (as measured from the top of the pipe to subgrade elevation of the pavement), reinforced concrete pipe shall be required.
Unless specifically directed otherwise by the Engineer, not more than 100 feet of trench shall be opened ahead of the pipe laying work of any one crew, and not more than 100 feet of open ditch shall be left behind the pipe laying work of any one crew. Watchmen or barricades, lanterns and other such signs and signals as may be necessary to warn the public of the dangers in connection with open trenches, excavation and other obstructions, shall be provided by and at the expense of the developer.
When so required or when directed by the Engineer, only one-half of street and road crossings shall be excavated before placing temporary bridges over the side excavated, for the convenience of the traveling public. All backfilled ditches shall be maintained in such a manner that they will offer no hazard to the passage of traffic. Excavated materials shall be disposed of so as to cause the least disruption to pedestrian and vehicular traffic, and in every case the disposition of materials shall be satisfactory to the Engineer.
Trenches in which pipes are to be laid shall be excavated to the depths shown on the approved plans or as specified by the Engineer. The minimum allowable trench width shall not be less than the outside diameter of the pipe plus eight (8) inches. Where rock is encountered it shall be removed to a minimum depth of four (4) inches below the pipe bells.
Unless specifically authorized by the Engineer, trenches shall in no case be excavated or permitted to become wider than 2 feet 6 inches plus the nominal diameter of the pipe at the level of or below the top of the pipe. If the trench becomes wider than 2 feet 6 inches at the level of or below the top of the pipe, special precautions may be necessary, such as providing compacted granular fill up to the top of the pipe or providing pipe with additional crushing strength as determined by the Engineer after taking into account the actual trench loads that may result and the strength of the pipe being used. The developer shall bear the cost of such special precautions as necessary.
Where conditions exist that may be conducive to slides or cave-ins, proper and adequate sheeting, shoring and bracing shall be installed to provide safe working conditions and to prevent damage to work. Adequate and proper shoring of all excavations, and design and fabrication of all sheeting and shoring systems shall be the entire responsibility of the Developer.
Trenches shall be kept free of water during the laying of the pipe and until the pipeline has been backfilled. Suitable dewatering equipment shall be provided, and water generated by dewatering shall be contained and treated as required.
All storm sewer pipes shall be laid using bedding of No. 9 crushed stone placed to a minimum depth of four inches (4") below the bottom of the pipe barrel. Unstable soil shall be stabilized by over-excavating and placing a layer of No. 3 crushed stone below the 4 inches of No. 9 bedding.
The laying of sewer pipe in finished trenches shall be commenced at the lowest point so that the spigot or tongue ends point in the direction of flow. No pipe shall be laid resting on solid rock, blocking, or other unyielding objects or materials.
Contractors may use a laser instrument to set the grades on sewer lines in lieu of using a grade string and batter boards set from grade stakes. In using such an instrument, the developer shall be responsible for maintaining grades and elevations as called for on the drawing profiles, and any variances found shall be corrected by the developer at his expense.
All pipe lengths shall be properly joined and true to line and grade. Supporting of pipe shall be as set out hereinbefore under "Pipe Bedding" and in no case shall the supporting of pipe on blocks be permitted.
Fittings for storm sewers shall be provided and laid as and where directed by the Engineer or shown on the plans.
Before each joint of pipe is lowered into the trench, it shall be thoroughly inspected to insure it is clean. Jointing before placement in the trench and subsequent lowering of more than one section will not be allowed. No piece of pipe or fitting which is known to be defective shall be laid or placed in the lines. If any defective pipe or fitting is discovered after the pipe is laid, it shall be removed and replaced with a satisfactory pipe or fitting without additional charge. In case a length of pipe is cut to fit in a line, it shall be so cut as to leave a smooth end at right angles to the longitudinal axis of the pipe and repair type coupling used as a splicing device.
When pipe installation is stopped for any reason, the exposed end of such pipe shall be closed with a plug fitted into the pipe bell, so as to exclude earth or other material, and precautions taken to prevent flotation of pipe by runoff into trench.
When located near water lines, the horizontal separation between water lines and storm sewers shall be at least 10 feet measured from the outside edges of the two pipes. Should conditions prevent this horizontal separation, deviation may be allowed at the discretion of the Engineer, provided the storm sewer is laid in a separate trench, or if in the same trench, with the water line located on a bench of undisturbed earth. In any case, the elevation of the top crown of the storm sewer shall be at least 18 inches below the bottom of the water line.
When storm sewers cross water lines, maintain 18 inches of separation between the pipes, measured from the edges of the two pipes. Storm sewers crossing water lines shall be constructed of reinforced concrete pipe or cement coated ductile iron pipe for a distance of 10 feet either side of the water main. At all crossings, one full stick of the water main pipe shall be located so that both joints are as far from the storm sewer pipe as possible. Special structural support for the water main and storm sewer may be required at the direction of the Engineer.
All backfilling shall be accomplished in accordance with Section 6.7 for Backfilling in Open Terrain (Method A), Backfilling under Sidewalks and Unpaved Driveways (Method B), or Backfilling under Streets and Paved Driveways (Method C).
When directed by the Engineer, the developer shall add water or dry out the material when needed to attain a condition near optimum moisture content for a maximum density of the material when it is compacted. The developer shall obtain a compaction of the backfill of at least 95 percent of standard (ASTM D698) Proctor density where mechanical compaction of backfill is required.
Before final acceptance, the developer will be required to level off all trenches or to bring the trench up to the level of the surrounding terrain. The developer shall also remove from roadways, rights-of-way, and/or private property all excess earth or other materials resulting from construction.
When pavement is not placed immediately following trench backfilling in streets and highways, the developer shall be responsible for maintaining the trench surface in a level condition at proper pavement grade at all times.
In all cases walking or working on the completed pipelines except as necessary in compacting and backfilling, will not be permitted until the trench as been backfilled to a point one foot above the top of the pipe. The filling of the trench and the compaction of backfill shall be carried on simultaneously on both sides of the pipe in such a manner that the completed pipeline will not be disturbed and injurious side pressures do not occur.
Shall be accomplished in accordance with the approved plans and specifications, and as directed by the Engineer.
Concrete cradle, anchors, or encasement for sewer lines shall be placed where shown on the plans, required by the specifications, or as directed by the Engineer. Concrete shall be Class "B" and shall be mixed sufficiently wet to permit it to flow under the pipe to form a continuous bed. In compacting concrete, care shall be taken not to disturb the grade or line of the pipe or injure the joints.
Manholes of the form and dimensions shown on the plans shall be built as directed. They shall be constructed on 3000 psi concrete foundations with adequate structural and geometrical capacities, and in conformance with ASTM C-478.
5.9.1. 
Precast Concrete Rings. Precast concrete rings for manholes shall conform to ASTM C-478.
5.9.2. 
Precast Concrete Cones. Precast concrete cones shall be of the size and shape shown on the plans and shall conform to ASTM C-478.
5.9.3. 
Manhole Inverts. Manhole inverts shall be formed from 3,000 psi concrete as shown on the plans. Inverts for a "straight-through" manhole may be formed by laying the pipe straight through the manhole, pouring the concrete invert, and then cutting out the top half of the pipe. Curved invert shall be constructed of concrete, as shown, and shall form a smooth, even half-pipe section. The inverts shall be constructed when the manhole is being built using prefabricated forms. Precast inverts will be allowed if approved by the Engineer.
The excavation shall be kept free of water while the manhole is being constructed and the manhole shall not be backfilled until inspected by the Engineer.
5.9.4. 
Manhole Frames and Covers. Manhole castings shall consist of cast iron frames and covers, weighing not less than 300 pounds per frame and cover, dimensioned as shown in the standard drawings. Manhole covers must sit neatly in the rings, with contact edges machined for even bearing and tops flush with ring edge. They shall have sufficient corrugations to prevent slipperiness. The lids shall have two pick holes about 1-1/4 inches wide and 1/2 inch deep with 3/8 inch undercut all around.
Shall be constructed to forms and dimensions shown on Standard Drawings, or as shown on plans approved by the Engineer. Headwalls may be required at the discretion of the Engineer on all storm drains which terminate in an existing or proposed open ditch or waterway. All concrete for inlets and headwalls shall have a minimum 28 day compressive strength of 3500 psi. Reinforcing steel shall be ASTM A-615, Grade 40 and the size and layout approved by the Engineer.
Upon completion of the installation of the storm sewers and appurtenances, the developer shall remove all debris and surplus construction materials resulting from the work. The developer shall grade the ground along each side of the pipe trench in a uniform and neat manner.